Blog / Big setback with the battery boxes
Posted on 15 August 2013 at 08:37 pm (CET)
Category: Batteries
Today sadly a big setback. Was really happy that I was almost done with the battery boxes, but I'll have to continue with them a bit longer. Was planning to start with the clamps for the batteries today. For this I had to place all of the batteries back in the boxes. I only came to the conclusion that they didn't fit anymore. Apparently the boxes bent just a little while welding. Might have been my stupid mistake, should have just left the batteries in while welding. But I thought it could be done like this and I wasn't really sure if the batteries would like the heat so much. I only need like 1 mm or something to be able to fit them but there just isn't enough space. I've been lucky with one battery box though (in the last picture), they do still fit in this one. But the other 3 I've already torn apart to start over again with glueing and welding. It's only a bit hard to do since the plates are all bent.
Here's what they look like now.
Think I'll be busy with these 3 boxes again for a while. The welds also weren't really strong enough so I'll have to see what I'm going to do with this.
Meanwhile battery box #1 is put together again. I melted the plates together at a lot of places with a soldering gun and glued on the inside again.
Tomorrow the other 2 boxes.